SMT Process Engineer

Position Summary:

- The SMT Process Engineer is responsible for developing, optimizing, and sustaining Surface Mount Technology (SMT) processes to ensure high-quality and efficient production of electronic assemblies.

- This role partners cross-functionally with Production, Quality, and Design Engineering teams to support new product introduction (NPI), drive continuous improvement initiatives, and resolve SMT-related manufacturing issues.

Key Responsibilities:

- Develop, implement, and sustain SMT process parameters and standards for both new and existing products.

- Support new product introduction (NPI) activities, including stencil design, solder paste selection, and programming of pick-and-place equipment.

- Perform root cause analysis and implement corrective actions for SMT defects (e.g., tombstoning, solder bridging, insufficient solder).

- Monitor and improve production metrics, including yield, scrap, cycle time, and equipment utilization.

- Create and maintain process documentation, including work instructions, control plans, and FMEAs.

- Support selection, installation, validation, and qualification of SMT equipment and processes.

- Collaborate with Quality and Manufacturing teams to ensure compliance with IPC standards and internal quality requirements.

- Conduct process capability analysis and implement Statistical Process Control (SPC) methodologies.

- Drive continuous improvement initiatives using Lean Manufacturing and Six Sigma principles.

- Actively participate in PSE departmental meetings (e.g., M360 reviews) and contribute to operational discussions.

Qualifications:

- Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field.

- Minimum of 2 years of relevant engineering experience, including hands-on involvement in manufacturing processes, product development, or process design.

- Hands-on experience with SMT equipment and processes, including:

- Screen printers

- Dispensing/gluing machines

- Pick-and-place machines

- Reflow ovens

- AOI/AXI systems

- Auto insertion and press-fit equipment

- Working knowledge of Lean Manufacturing and Six Sigma methodologies.

- Experience conducting Design of Experiments (DOE) and structured root cause analysis.

- Preferred certifications:

- IPC-A-610 (Acceptability of Electronic Assemblies)

- Six Sigma Green Belt or higher

- Lean Manufacturing / Kaizen training

- Strong analytical and problem-solving skills with the ability to identify process or equipment issues and implement effective solutions.

- Excellent communication and cross-functional collaboration skills.

- Experience developing and maintaining process documentation such as work instructions, SOPs, and FMEAs.

- Knowledge of IPC standards and ISO/TS quality systems.

Work Environment & Benefits (Our Client Standard Addition)

- Our client offers a competitive compensation and benefits package, including:

- Medical, Dental, and Vision Insurance

- 401(k) with company participation

- Paid Time Off (PTO) and paid holidays

- Employee Assistance Program (EAP)

- Career development and training opportunities