Mechanic - Heavy Equipment

Primary Purpose of the Job

To inspect, diagnose, maintain, repair, and overhaul heavy mobile equipment and machinery, including mechanical, hydraulic, pneumatic, and diesel-powered systems, ensuring equipment reliability, safety, and operational efficiency while minimizing equipment downtime.

Safety Responsibilities

- Comply with all HARSCO safety policies, procedures, and regulations always. - Immediately report all accidents, incidents, hazards, and near misses, regardless of severity. - Maintain a safe, clean, and organized work environment inside and outside the workshop. - Follow OEM (Original Equipment Manufacturer) safety guidelines and maintenance procedures. - Ensure proper disposal of waste materials, including used oil, tires, batteries, and other consumables, in accordance with HMSA standards. - Promote a strong safety culture by leading through example and encouraging safe work practices.

Key Responsibilities

- Test and inspect mechanical equipment following repair or assembly to ensure proper operation and compliance with manufacturer specifications. - Diagnose equipment faults and malfunctions using diagnostic tools, computerized testing equipment, and calibration devices. - Repair or replace defective, damaged, or worn mechanical, hydraulic, pneumatic, and electrical components. - Operate and inspect heavy equipment and machinery to identify operational defects and determine repair requirements. - Dismantle, repair, overhaul, and reassemble heavy equipment using appropriate hand tools, lifting equipment, hoists, jacks, and workshop machinery. - Perform routine preventive maintenance activities, including cleaning, lubrication, adjustments, servicing, and inspections of equipment and vehicles. - Inspect components for wear, damage, and serviceability using precision measuring instruments such as micrometers, gauges, and other testing devices. - Schedule and execute planned maintenance activities and accurately complete equipment service records, maintenance reports, and inspection documents. - Read, interpret, and apply technical manuals, engineering drawings, schematics, and operating instructions. - Conduct equipment overhauls, testing, and commissioning to ensure optimal performance and operating efficiency. - Install, remove, and fit bearings, seals, and other components during maintenance and overhaul activities. - Clean and prepare parts using approved cleaning solvents, degreasers, and workshop equipment. - Repair and maintain major assemblies and subassemblies, including engines, transmissions, axles, hydraulic systems, and drivetrain components. - Coordinate with the Maintenance Supervisor regarding preventive maintenance schedules and repair priorities. - Ensure the correct repair methods, procedures, tools, and equipment are used for all maintenance activities. - Maintain high standards of workshop housekeeping and ensure all housekeeping practices comply with Harsco standards. - Follow OEM guidelines and best maintenance practices to maximize equipment reliability and availability. - Assist during breakdown situations and respond effectively to emergency repair requirements. - Support continuous improvement initiatives aimed at enhancing equipment reliability, availability, and maintenance efficiency. - Perform any other duties related to the role as assigned by management.

Working Relationships

Internal Contacts

Regular interaction with:

- Maintenance Supervisor - Maintenance Planner - Operations Personnel - Safety personal

Physical Demands

This position is hands-on and requires the employee to be physically fit and capable of working in demanding industrial environments. The role involves:

- Standing, bending, lifting, climbing, and manual handling of heavy components. - Working in confined spaces and outdoor environments. - Operating lifting devices, hand tools, and workshop equipment. - Working under varying environmental and weather conditions. - Maintaining both physical and mental fitness to perform maintenance tasks safely and effectively.

Minimum Requirements

Skills and Competencies

- Strong mechanical aptitude and technical knowledge of heavy equipment. - Excellent troubleshooting and fault-finding skills. - Good organizational and time management skills. - Ability to read and interpret technical documentation and engineering drawings. - Effective verbal and written communication skills. - Ability to work independently with minimal supervision and as part of a team. - Strong commitment to workplace safety and quality standards.

Language Requirements

- Good spoken English. - Good written English. (additional benefit)

Experience

- Minimum 6 years of hands-on experience in the maintenance, troubleshooting, repair, and overhaul of heavy construction, industrial, or mobile equipment. - Mandatory experience working on CAT (Caterpillar), Doosan, and Komatsu equipment. - Strong practical experience in diesel engines, hydraulic systems, transmissions, drivetrain components, pneumatic systems, and heavy equipment diagnostics. - Proven experience in preventive maintenance, corrective maintenance, breakdown maintenance, and major equipment overhauls. - Experience using computerized diagnostic and testing equipment. - Experience working on KAMAG equipment is highly preferred and will be considered a significant advantage. - Knowledge of OEM maintenance standards, service procedures, and safety requirements for CAT, Doosan, and Komatsu equipment.

Preferred Equipment Experience

- Caterpillar (CAT), Doosan, Komatsu, KAMAG (Preferred) - Other heavy construction, material handling, and industrial equipment

- High School Diploma or equivalent. - Diploma or Technical Certificate in Heavy Equipment Diesel Mechanics, Mechanical Engineering, or a related trade discipline. - Relevant trade certifications and manufacturer training will be an added advantage.

- Ability to work in a 24-hour operational environment. - Flexibility to work overtime, extended shifts, weekends, and public holidays when required. - Willingness to provide night shift coverage and emergency breakdown support as operational needs dictate. - Ability to respond effectively to urgent maintenance requirements and equipment breakdowns.

Valid driving license for mobile equipment operation will be an advantage.