Manager - Processing

Production Operations

- Execute shift production plans as per daily targets. - Ensure smooth running of Continuous Dyeing Range and related equipment. - Monitor machine performance, productivity, and process parameters. - Coordinate with maintenance teams to minimize machine downtime. - Ensure timely completion of production schedules.

Process & Quality Control

- Monitor dyeing parameters such as temperature, pH, pickup %, speed, and chemical dosing. - Ensure shade consistency and adherence to customer quality standards. - Identify and resolve quality issues such as shade variation, uneven dyeing, stains, and streaks. - Coordinate with Lab and Quality teams for process corrections and approvals.

Manpower Management

- Supervise operators, helpers, and technicians during the shift. - Allocate manpower based on production requirements. - Ensure attendance, discipline, and effective shift handover. - Train and guide shopfloor employees on process and safety practices.

Safety & Compliance

- Ensure adherence to EHS standards and company safety policies. - Monitor PPE compliance and safe machine operation. - Report and investigate safety incidents or near misses. - Maintain housekeeping standards in the department.

Continuous Improvement

- Drive initiatives for productivity, quality, and cost improvement. - Monitor consumption of dyes, chemicals, steam, water, and utilities. - Reduce reprocessing, wastage, and process losses. - Support Kaizen, 5S, and Lean Manufacturing activities.

Documentation & Reporting

- Maintain shift production reports and machine logbooks. - Record quality observations and process deviations. - Prepare shift-wise productivity and efficiency reports. - Ensure proper communication during shift handovers.

Educational Qualification

- Diploma / B.E. / B.Tech in Textile Technology, Textile Processing, Chemical Engineering, or related discipline.

Experience

- 4 to 8 years of experience in Continuous Dyeing operations within a textile processing industry. - Experience in woven fabric dyeing and finishing operations preferred. - Exposure to production, quality, and manpower management in shift operations.

Technical Skills

- Knowledge of Continuous Dyeing Range operations. - Understanding of dyes, chemicals, auxiliaries, and fabric processing. - Knowledge of shade control and quality improvement techniques. - Familiarity with productivity and efficiency monitoring. - Basic computer knowledge and ERP/SAP exposure.

Behavioral Competencies

- Team Leadership - Problem Solving - Decision Making - Communication Skills - Planning & Coordination - Result Orientation

Key Performance Indicators (KPIs)

- Production Target Achievement - Right First Time (RFT) % - Machine Efficiency & Utilization - Quality Rejection/Reprocessing % - Chemical & Utility Consumption Control - Manpower Productivity - Safety Compliance - Shift-wise Downtime Reduction

Preferred Industry: Textile Processing, Continuous Dyeing, Woven Fabric Manufacturing, Textile Wet Processing.